NEC 2026

2-1/2" FMC Conduit Fill

How many wires fit in 2-1/2" FMC conduit? Maximum counts for every wire size from #14 to 500 kcmil, with worked examples, under NEC 2026.

Updated

For reference only. Always verify with the NEC edition adopted by your AHJ.

Most wires in 2-1/2" FMC

The maximum number of conductors of one type and size that fit in 2-1/2" FMC conduit. #12 THHN is the one most people look for: 147.

Maximum conductors in 2-1/2" FMC by wire size and insulation
Wire sizeTHHN / THWN-2XHHW-2THW
#14202141141
#12147108108
#10938181
#8534545
#6383327
#4242420
#3202017
#2171714
#1121310
#1/010109
#2/0997
#3/0776
#4/0665
250 kcmil554
300 kcmil443
350 kcmil343
400 kcmil333
500 kcmil231

— means a single conductor of that size does not fit.

Worked examples

  • Most #12 THHN wires

    The largest number of #12 THHN/THWN-2 conductors that fits, and the next one up.

    • PASS147 × #12 THHN / THWN-239.8% filled, limit 40%
    • FAIL148 × #12 THHN / THWN-240.1% filled, limit 40%
  • Largest four-wire THHN feeder: 300 kcmil

    Three hots and a neutral of one size: the biggest set that fits here, and the same set one wire size up.

    • PASS4 × 300 kcmil THHN / THWN-237.5% filled, limit 40%
    • FAIL4 × 350 kcmil THHN / THWN-242.7% filled, limit 40%
  • Most #4/0 THHN wires

    #4/0 is the biggest THHN size where this conduit still holds 6 or more, enough for a couple of multi-wire circuits. Shown at the maximum and one over.

    • PASS6 × #4/0 THHN / THWN-239.6% filled, limit 40%
    • FAIL7 × #4/0 THHN / THWN-246.2% filled, limit 40%
  • Equipment whip in flex

    A short flex connection to a motor or fixture: four #12 THHN in all.

    • PASS4 × #12 THHN / THWN-21.1% filled, limit 40%

How 2-1/2" FMC fill is worked out

Table 4 gives 2-1/2" FMC a total inside area of 4.909 square inches. Three or more wires may fill 40% of that, 1.964 square inches. One wire may use 53% (2.602) and two wires 31% (1.522).

Each wire takes up its Table 5 area, which depends on insulation and size. Divide the allowed area by the area of one wire and you get the counts above. When every wire is the same size and the result ends in .8 or more, Note 7 lets you round up to the next whole wire.

Fill examples show wire counts only; for equipment ground sizes, see NEC 2026 Table 250.122. Mixed wire sizes add up area by area rather than by count. The calculator does that for you.

2-1/2" FMC questions

How many #12 THHN wires fit in 2-1/2" FMC conduit?
Up to 147 #12 THHN/THWN-2 conductors fit in 2-1/2" FMC under NEC 2026 Chapter 9 (40% fill for three or more wires).
How many #10 THHN wires fit in 2-1/2" FMC conduit?
Up to 93 #10 THHN/THWN-2 conductors fit in 2-1/2" FMC under NEC 2026 Chapter 9 (40% fill for three or more wires).
How many #14 THHN wires fit in 2-1/2" FMC conduit?
Up to 202 #14 THHN/THWN-2 conductors fit in 2-1/2" FMC under NEC 2026 Chapter 9 (40% fill for three or more wires).

Keep going

You can read the NEC 2026 for free at NFPA free access. Need a different combination? Use the conduit fill calculator.