NEC 2026

6" PVC Schedule 40 Conduit Fill

How many wires fit in 6" PVC Schedule 40 conduit? Maximum counts for every wire size from #14 to 500 kcmil, with worked examples, under NEC 2026.

Updated

For reference only. Always verify with the NEC edition adopted by your AHJ.

Most wires in 6" PVC Schedule 40

The maximum number of conductors of one type and size that fit in 6" PVC Schedule 40 conduit. #12 THHN is the one most people look for: 859.

Maximum conductors in 6" PVC Schedule 40 by wire size and insulation
Wire sizeTHHN / THWN-2XHHW-2THW
#141178822822
#12859631631
#10541470470
#8312261261
#6225193157
#4138140117
#3117118100
#2989985
#1737460
#1/0616251
#2/0515243
#3/0424336
#4/0353530
250 kcmil282925
300 kcmil242521
350 kcmil212219
400 kcmil191917
500 kcmil161614

— means a single conductor of that size does not fit.

Worked examples

  • Most #12 THHN wires

    The largest number of #12 THHN/THWN-2 conductors that fits, and the next one up.

    • PASS859 × #12 THHN / THWN-240.0% filled, limit 40%
    • FAIL860 × #12 THHN / THWN-240.04% filled, limit 40%
  • Largest four-wire THHN feeder: 500 kcmil

    Three hots and a neutral of one size: this is the largest wire size in the chart, and it fits.

    • PASS4 × 500 kcmil THHN / THWN-29.9% filled, limit 40%
  • Most 500 kcmil THHN wires

    500 kcmil is the biggest THHN size where this conduit still holds 6 or more, enough for a couple of multi-wire circuits. Shown at the maximum and one over.

    • PASS16 × 500 kcmil THHN / THWN-239.6% filled, limit 40%
    • FAIL17 × 500 kcmil THHN / THWN-242.1% filled, limit 40%
  • Underground feeder in PVC

    XHHW-2 is a wet-location insulation, the usual choice for buried PVC: four #4 and one #8 conductor.

    • PASS4 × #4 XHHW-2 + 1 × #8 XHHW-21.3% filled, limit 40%

How 6" PVC Schedule 40 fill is worked out

Table 4 gives 6" PVC Schedule 40 a total inside area of 28.567 square inches. Three or more wires may fill 40% of that, 11.427 square inches. One wire may use 53% (15.141) and two wires 31% (8.856).

Each wire takes up its Table 5 area, which depends on insulation and size. Divide the allowed area by the area of one wire and you get the counts above. When every wire is the same size and the result ends in .8 or more, Note 7 lets you round up to the next whole wire.

Fill examples show wire counts only; for equipment ground sizes, see NEC 2026 Table 250.122. Mixed wire sizes add up area by area rather than by count. The calculator does that for you.

6" PVC Schedule 40 questions

How many #12 THHN wires fit in 6" PVC Schedule 40 conduit?
Up to 859 #12 THHN/THWN-2 conductors fit in 6" PVC Schedule 40 under NEC 2026 Chapter 9 (40% fill for three or more wires).
How many #10 THHN wires fit in 6" PVC Schedule 40 conduit?
Up to 541 #10 THHN/THWN-2 conductors fit in 6" PVC Schedule 40 under NEC 2026 Chapter 9 (40% fill for three or more wires).
How many #14 THHN wires fit in 6" PVC Schedule 40 conduit?
Up to 1178 #14 THHN/THWN-2 conductors fit in 6" PVC Schedule 40 under NEC 2026 Chapter 9 (40% fill for three or more wires).

Keep going

You can read the NEC 2026 for free at NFPA free access. Need a different combination? Use the conduit fill calculator.